QA

Question: How To Check Flame Sensor

How do I know if my flame sensor is bad?

First, check for your gas burners to light up and then go out after a few seconds. This is the most common sign of a sensor issue. Second, if you can actual see soot covering the tip of the sensor, it’s time for a cleaning. If you look at the tip and it’s black, it’s time for service.

How many volts should a flame sensor read?

Now we want to check flame sensor voltage. If the voltage is not within range there will not be enough electrical pressure to push the current through the flame. With your voltmeter, check the voltage between the sensor wire and the burner – it should be 90-107 volts AC.

Can you Ohm a flame sensor?

Follow these steps to test the flame sensor: You can do this by powering down the furnace and taking an ohm reading between neutral and the burner assembly/manifold. You should read a few ohms of resistance max, the lower the ohm reading the better grounded it is.

How many micro amps should a flame sensor read?

When the flame lights, you should read between 0.5 and 10 microamps (μA), depending on the furnace. Readings between 2 and 6 are common.

How do you trick a flame sensor?

Luckily, making such a check is very easy: Take a multimeter with microamps (µA) measuring system. Keep the furnace system turned on. Connect it to the wire that is leading to the gas valve. Connect the other side of the multimeter to the sensor terminal. Take the lead away from the flame sensor.

What does a broken flame sensor look like?

Signs of a bad furnace flame sensor are: The furnace lights but then shuts down after a few seconds (short cycles) The porcelain on the flame sensor is cracked. The flame sensor is sooty or corroded.

How much current does a typical flame sensor produce?

The current is very small usually less than 10ua (microamps) 10 millionths of an amp. If the flame sensor gets dirty clean it with steel wool not sandpaper. Any sand residue left behind when heated turns to glass and blocks the current flow.

How do I check my furnace ignitor voltage?

Set your meter to its volts setting and gently place the meter leads inside the plug you just disconnected from the ignitor. Do not force your leads inside the plug, as this could damage the connectors. You should see approximately 120 volts coming to your meter.

Is a flame sensor AC or DC?

The mechanics of flame sensing The voltage at the sensor is ac (alternating current), but because of the great difference in mass between the flame sensor and the furnace chassis, this voltage is “rectified” from ac to dc (direct current), usually less than 10 microamps.

Can you bypass a flame sensor?

Shut off power and gas to the furnace. Remove the sensor. Clean away soot and corrosion with a clean emery cloth. Reinstall the flame sensor.

Can you bend a universal flame sensor?

The Robertshaw® Flame Sensor Assembly and Replacement Sensors have high temperature Kanthol sensor rods that will withstand 1800°F (982°C). The sensor rod is 4” long and can be cut and bent to match an original unit.

How is flame current measured?

Measure the current in the flame-sensing rod by placing a meter in series with the rod. The meter must be capable of measuring between 1 to 10 micro amps DC with a measurement resolution of 0.1 micro amps.

Can you bypass a flame sensor on a gas dryer?

The full way to bypass and test if the radiant sensor is the problem: 1) UNPLUG DRYER FIRST! 4) plug the dryer back in and set to a timer position that should heat. 8) if the above all works OK and it didn’t before then replacing the radiant sensor should fix your problem.

Why does my flame sensor keep going out?

Do flame sensors wear out? Flame sensors wear over time. However, often the problem is a dirty sensor, rather than a broken one. Since these sensors are designed to have a low tolerance for reading variations, they might misread from the slightest carbon coating.

Are all flame sensors the same?

Not all furnaces have a flame sensor, but if your furnace has one, it will be mounted close to the burner with the metal rod positioned in the flame. Flame sensors vary in size (2 to 4 inches) and shape (see examples below).

How do you troubleshoot a sensor?

How to Troubleshoot Speed Sensors 1.) Check Sensor Connection. 2.) Check Gap. 3.) Resistance Measurement (two wire plug only) 4.) Check Power (three wire plug only) 5.) Check Wiring (three wire plug only).

How much does a furnace flame sensor cost?

Flame Sensor If the sensor is bad, it won’t be able to sense heat and will turn the furnace off. The average cost to repair or replace a flame sensor is between $75–$200.

How often should a flame sensor be replaced?

Flame sensor lifespan If you’ve just replaced the sensor or had a new furnace installed, you can expect the flame sensor to last for about five years. The average lifespan of a furnace is 15 to 30 years, so you can anticipate a flame sensor replacement once or twice over the course of your homeownership.

How do furnace flame sensors work?

A furnace flame sensor works by detecting the presence of a flame within the furnace. As the gas valve opens to begin the combustion process, the current is sent out from the sensor in order to detect the presence of heat from a flame.