QA

How To Cut Ceramic Fiber Blanket

Can you cut ceramic fiber board?

Please use mask and gloves when handling them. purity Alumina and Silicate raw materials. It is designed to bond ceramic fiber boards together.Ceramic Fiber Board Handling. Type BBT25 & BBT50 Compressive Strength (MPa) >=0.1 MPa Thermal conductivity (W/m/K) (@500°C) 0.153 Solubility >= 200 mg/L.

How do you handle ceramic fiber?

Ceramic Fiber Insulation Wear long-sleeved clothing and gloves. Wear head and eye protection including respirator or masks to prevent inhaling dust. Wash any exposed skin surface with soap and water after handling the ceramic fiber material. Wash RCF-soiled clothing frequently and separately from other clothing.

What is ceramic fiber blanket?

What is Ceramic Fiber Blanket? Ceramic Fiber Blanket is manufactured from spun ceramic fiber and is needled to provide exceptional handling strength for high-temperature insulation applications. Blanket is typically offered in three standard grades referred to as commercial, High-Purity, and Zirconia grade.

What is ceramic Fibre?

Ceramic fibres are small-dimension filament or thread composed of a ceramic material, usually alumina and silica, used in lightweight units for electrical, thermal, and sound insulation; From: Handbook of Technical Textiles (Second Edition), 2016.

How do you make a ceramic fiber blanket?

The process involves directing a mixture of ceramic fibers, water, and an inorganic binder through a mold and drying the end-product in a vacuum oven. Multiple ceramic fiber products can be formed using this methodology. Ceramic fiber blankets are generally supplied in rolls that can be cut to specification on-site.

Is ceramic fiber insulation toxic?

Although toxicity data to date have found these ceramic fibers to be innocuous, recent studies have shown the fibers to devitrify and undergo partial conversion to cristobalite when exposed to elevated temperatures.

Is ceramic fibre safe?

4 The fibres themselves can irritate the skin, eyes and upper respiratory tract but the main concern is that the individual fibres are small enough to penetrate deep into the lungs and possibly lead to the development of lung cancer and mesothelioma.

Can ceramic fiber catch fire?

Ceramic fiber blanket does not catch fire. Ceramic fiber blanket is a kind of refractory insulation material, mainly used in high temperature industrial kiln, refractory and fire insulation of high temperature pipeline.

How do you use refractory coating?

The applied Heat Guard Refractory Coating should be air dried for minimum 24 hours and then slowly raise the temperature to 600°C at 20 to 25°C / hr and then to operating temperature at around 50°C / hour. For large coating thickness ( more than 2 mm) adequate air dying is required to avoid cracks.

How long does Rigidizer take to set?

I just soaked my ceramic blanket in rigidizer. How hard should expect it get. Instructions say full cure takes 24 hours. Just wanna make sure its totally done before i apply refractory.

What is Rigidizer made of?

Colloidal Silica Rigidizer – is a clear low viscosity liquid with a 40% suspension of fine amorphous, nonporous, and spherical silica particles in a caustic aqueous liquid phase stabilized with Na. This rigidizer is used to increase the surface hardness of ceramic fiber products up to 2600℉ (1427℃).

What is ceramic fiber blanket used for?

Blanket – Ceramic fiber blanket is perfect for situations with direct exposure to flames. With regards to manufacturing operations, this form is commonly used in the power, metallurgy and petrochemical industries. Cloth – When in the form of cloth, ceramic wool is commonly used in architecture.

What does a ceramic blanket do?

Heat Resistant. A ceramic fiber blanket does not use organic adhesives. These two qualities allow the ceramic fiber blanket to resist high temperatures and prevent absorption of heat. Furthermore, the fibrous nature of its construction also allows it to absorb other forceful impacts such as sound and even projectiles.

What is fiber blanket?

Fiber blankets are a category of flexible, insulator materials designed for high-temperature applications. They rely on high strength fiber reinforced polymers that have been spun into strands for their exceptional mechanical properties, including near-absolute flame retardancy, ultra-flexibility, and reusability.

Is glass fiber a ceramic?

It is the raw material of ceramic fiber bulk, ceramic fiber blanket, ceramic fiber board. Glass fiber also a kind of refractory material, its maximum service temperature less than 500 ℃, cover foil, coated silica.

What is refractory ceramic Fibre?

What are Refractory Ceramic Fibres and High Biopersistence Fibres? RCF are a sub-category of man-made vitreous fibres (MMVF) manufactured for high temperature, high performance thermal insulation applications and used mostly to line furnaces, kilns and other industrial heaters.

What is Kaowool Rigidizer?

Kaowool Rigidizer is a colloidal silica compound for treating surfaces of fiber products to provide a degree of surface hardness and resistance to erosion.

How do you use Simwool Rigidizer?

It can be easily applied by spraying, rolling, dipping, or brushing. It is a Refractory Coating for Ceramic Fiber used for increasing the surface hardness of any flexible thermal insulation or refractory product like ceramic fiber blanket. It can be easily applied by spraying, rolling, dipping, or brushing.

Is ceramic wool carcinogenic?

Carcinogen classification. The Scientific Committee on Occupational Exposure Limits (SCOEL, 2011) classified refractory ceramic fibers as a secondary genotoxic carcinogen and supported a practical threshold.

Is ceramic fiber itchy?

It is environmental friendly and non-itchy to skin.

Is refractory hazardous?

Many categories of refractory materials are not inherently hazardous. Exceptions include “basic brick” that contains significant concentrations of Cr2O3, which contains the hazardous heavy metal chromium. Castable and ceramic-fiber refractories are also typically comprised of alumina-silica blends.

Is ceramic fiber insulation fireproof?

High Temperature Heat Flame Resistant Ceramic Fiber Insulation Batt. InsulBattä 2300 High Temperature needled ceramic fiber insulation will not burn and will withstand continuous exposure to temperatures of 2300°F / 1260°C. This material resists most acids and alkalis and is unaffected by most bleaches and solvents.

Is Kaowool toxic?

Its a replacement for asbestos and is mainly a ceramic fiber, actually a vitreous aluminosilicate fiber, totally manmade. Other than any precautions related to the general handling of fiberglass type insulation as far as skin irritation or using a dust mask when cutting, its as safe as it gets.