QA

Question: How To Cut Thick Plexiglass

For thicker sheets of plexiglass, cut with a power saw—be it a circular saw, saber saw, or table saw. (To cut anything but a straight line, opt for a jigsaw.) No matter which type of saw you choose for the task, it’s critically important to use the right blade.

What is the best thing to cut plexiglass with?

To cut plexiglass, a circular or table saw that has carbide-tipped teeth is the best tool.

What blade do you use to cut plexiglass?

For best results with Plexiglas® MC acrylic sheet, circular saw blades should be the largest diameter possible and contain 60 carbide-tipped teeth with a triple-chip-tooth design. Teeth should be shaped with a 5° to 10° positive rake angle and have sharp cutting edges with adequate clearance.

What is the best way to cut 1/4 plexiglass?

While the recommended way to cut acrylic is with a high-quality table saw, the simplest and most beginner-friendly way to cut plexiglass is by using a scoring tool. However, keep in mind that you should only use this method on acrylic sheets that are 1/4 of an inch thick or thinner.

Can I cut plexiglass with a utility knife?

Thicker plexiglass, strangely enough, allows for the simplest of the cutting processes. First, grab a metal ruler and a utility knife (preferably one with a brand new blade). The plexiglass will break cleanly; be sure to have something soft for it to land on so as to prevent scratching.

How do I cut plexiglass without cracking it?

Tips to Avoid Cracking or Breaking Plexiglass as You Cut Keep the plastic film on. As mentioned above, plexiglass usually comes with a thin layer of plastic film intended to prevent scratches as the material travels from manufacturer to retailer to your workshop. Score deep. Use the right blade. Keep the blade cool.

Can you cut plexiglass with a miter saw?

What is this? Cutting acrylic on the table saw or miter saw is the same as cutting wood, so long as you use the correct blade. Just switch out the blade as directed in your saw’s owner’s manual before making the cut.

Can you cut plexiglass with a Dremel?

A Dremel is commonly used for many applications, including cutting glass. Acrylic is a clear plastic also commonly called plexiglass. Using a Dremel is one of the best options when cutting acrylic, and it’s an easy enough task for most homeowner to take on.

Can I use a circular saw to cut acrylic?

Circular saws can be used on acrylic sheets of all thicknesses. Use jigsaws with metal cutting blades of reduced depth and sharp teeth (5-6 teeth per cm) – use the finest blade you can. If you choose a circular saw, the optimum blade speed is 3000m/min and make sure the teeth are closely spaced (0.8-1.6 teeth per cm).

How do you cut thick plastic sheets?

Use a saw blade suitable for plastics. Set the jigsaw at medium to high speed and move the saw gently through the material. Proper guidance and the support of the sheet with glue clamps or pliers are essential. Prevent the sheet from vibrating during sawing.

Can you drill holes in plexiglass?

Drilling holes in plexiglass can be challenging. Often the traditional drill bits, used for metal and wood, chip and crack the plexiglass while drilling through its surface. Specialty drill bits prevent the cracking and chipping. You can also alter traditional drill bits to work better with plexiglass.

Can a box cutter cut plastic?

Using only a box cutter and a ruler (and a clamp if you need one) you too can cut plastic. You should never take the protective film off of your plastic until the last possible minute to avoid scratches.

Can you cut acrylic with a box cutter?

As a general rule, you can cut acrylic with a knife if that knife is sharp and thin. Box cutters, utility knives, or glass cutters are ideal choices for cutting acrylic sheets.

Can you break plexiglass with a hammer?

If they were all the same thickness, a small rock could break a sheet of glass, a hammer could break acrylic, and — unless it was swung by Thor — the hammer would bounce off a sheet of polycarbonate.

What is the difference between acrylic and plexiglass?

We can give a short answer to this: there is absolutely no difference. This is because acrylic is the usual abbreviation for polymethyl methacrylate, and Plexiglas® is one of the many brand names of this plastic. Over time this brand name has become generic as ‘plexiglass’.

Can a Cricut cut acrylic?

Because yes you can do acrylic cutting on your Cricut Maker. There is just a catch. You have to know which acrylic to purchase as some will cut well and others will not cut at all. Let’s dive into cutting acrylic plastic on the Cricut Maker.

How do you smooth rough edges on plexiglass?

How to Finish the Rough Edges of Cut Plexiglass Using Sandpaper. Sand the cut edges of the plexiglass with 100-grit sandpaper. Graduate to the 200-grit sandpaper and sand until the plexiglass is nearly smooth to the touch. Finish by using 400-grit sandpaper in the sanding block if you are using one.

What Dremel tool should I use to cut plastic?

The Dremel 561 cuts hard wood up to 3/8″ and soft wood up to 5/8″. Also cuts plastics, fiberglass, drywall, laminate, aluminum and vinyl siding. Use with the Dremel Multipurpose Cutting Attachment (model 565).

What tool do you use to cut plastic?

The three best types of saws for cutting thick plastic are a fine-toothed saw, a jigsaw, and a table saw. A fine-toothed saw works best for precision plastic cutting. If you need to make multiple non-linear cuts, this saw will serve you best. Fine-toothed saws also yield the smoothest cut.

What is the easiest way to cut hard plastic?

You can use a hacksaw, fine-toothed saw, circular saw, or jigsaw to cut plastic. What is this? If you use a hacksaw or circular saw, you’ll also need a plastic cutting blade. Avoid using saws or blades with large teeth because they will chip or break the plastic and create rough edges.