QA

Question: How To Install Polycarbonate Roofing

Do I need closure strips for polycarbonate roofing?

Closure Strips Plastic vertical closures are recommended for finishing the outside edges. Foam closures can be stretched slightly to align with the panels to form a compression fit.

How do you install polycarbonate sheets?

How do you join polycarbonate sheets?

To fuse polycarbonates, all you need are your sheets and Methylene Chloride. You could also use a 60-40% mixture of Methylene Chloride and Ethylene DiChloride. Combining these two will give a little longer curing time than using Methylene Chloride alone, thus allowing more time to get the parts in correct position.

What screws to use on polycarbonate sheets?

#9 x 1-1/4″ screws used to fasten corrugated polycarbonate sheets to wood base. 100 screws with neoprene sealing washers per bag.

Which side of polycarbonate sheet goes up?

Polycarbonate Sheets should always be installed with the branded film facing up (outside).

What is the minimum pitch for a polycarbonate roof?

When installing polycarbonate roofing, keep a minimum pitch of 5 degrees so that rainwater runs off towards the gutter preventing moisture collecting on your roof.

How do you attach polycarbonate to metal?

The most prevalent method for bonding polycarbonate to metal is often by using adhesive. But at the same time, you also need to be careful when it comes to using the particular type of adhesive you’re using. In most instances though, polyurethane adhesive is applied to the surface of the polycarbonate.

How do I stop rain noise on polycarbonate roof?

Polycarbonate acts as a ‘drum skin’ – especially the most popular 10-16mm sheets – when rained on. One way of reducing noise is to switch to glass, but this is far more expensive. Another is to increase the thickness of the sheet to 35-60mm.

How do you walk on a polycarbonate roof?

Plastic or polycarbonate roofing is usually considered non-trafficable. When it is necessary to walk on plastic sheets, you need to provide roof ladders or walk boards as a temporary crossing. Regardless of the roof type, walking on a roof can be dangerous.

Can polycarbonate sheets be glued together?

Using Epoxy to Glue Polycarbonate Epoxide glue, also known as epoxy, is a simple way to glue polycarbonate together. This is commonly used for quick fixes, or for bonding the polycarbonate to materials like ceramic.

What is the best adhesive for polycarbonate?

Two-component acrylic glues are by far the best choice for gluing polycarbonate in structural applications. Depending on the exact application, and the service conditions for the bonded parts, there is a two-component acrylic adhesive to suit most applications.

How do you stop a polycarbonate roof from leaking?

The Effisus Easyrepair Tape is the ideal solution to seal joints on polycarbonate sheets. It creates a waterproof, moisture, and airtight barrier, with no additional sealing required. It has an exceptional adhesiveness to polycarbonate and is installed in a fast and easy process.

What thickness polycarbonate should I use for roof?

The thicker polycarbonate sheets 25mm, 32mm and 35mm tend to be used externally for roofing applications, the thicker the sheet the better the heat and sound insulation. 16mm polycarbonate is light enough to be used for small jobs but also is also useful for certain roofing jobs.

Does polycarbonate crack when drilled?

Using the wrong type of bit can result in the tool grabbing as you are drilling, which can lead to chipping at the edge of the hole. That’s a real problem because chips can propagate into cracks. According to Alison Svoboda of Boda Corporation, “polycarbonate is “notch sensitive” so a sharp drill bit is imperative.

Do you pre drill polycarbonate?

When installing polycarbonate roofing, it is considered good practice to pre-drill the screw holes before fixing the sheets. This can speed up your installation work because they eliminate the need for pre-drilling. You must install the sheets with the UV-protected side facing the sun.

How do you drill holes in polycarbonate?

Standard wood working drill bits are suitable for drilling holes in polycarbonate sheet. Be sure to use another piece of material (scrap wood or acrylic is perfect) underneath the panel to act as a backstop. This will ensure the drilling will not blowout the panel as the drill exits the material.

What is the expansion gap for polycarbonate sheets?

Installation of the Sheet At least one vertical rib of each Corotherm sheet should engage with the glazing bar at each side, again leaving a 3mm expansion gap. Flashing tape forms a completely watertight seal at the top of the sheet.

How do you stop condensation on polycarbonate roofing?

Polycarbonate is hydroscopic and so can absorb moisture from the atmosphere and installations depend on ventilation to avoid saturated air in the cellular structure which will condense under appropriate conditions. The bottom of the sheets have breather tape fixed to them to allow any moisture to evaporate out.

How do you cut polycarbonate multiwall?

Multiwall polycarbonate sheets can be cut with standard workshop equipment. This includes a common circular saw, hand saw, and hacksaw. Circular saws should have fine-toothed panel blades. After sawing, the channels of the sheets should be cleaned with compressed air.

How many polycarbonate sheets do I need?

Divide the length of your roof area by 0.760 to determine the number of sheets you need. For example, a structure that’s 6.0m long is 6000 / 760 = 7.89 sheets. The next step is to round up to the nearest whole number for this example would be 8.

How long will a polycarbonate roof last?

Longevity. Both types of polycarbonate roofing last anywhere from 10 to 20 years. Some manufacturers however do warranty their products for the lifetime use of the home.

Can polycarbonate be glued to wood?

Industrial adhesives offer a low-cost and convenient method of adhering parts, allowing flexibility of choice of substrate e.g. you can bond polycarbonate to other plastics, wood or metal where other bonding techniques such as ultrasonic welding or solvent welding cannot be used.