QA

Question: Why Does Clay Explode When Its Too Thick

What Causes Solid Clay To Explode When Heated Up. The primary cause is moisture which in turn puts pressure on the clay piece. Because the clay shrinks when it dries it puts pressure on the pottery. Another big problem is when you don’t wedge your clay the correct way thus leaving air pockets in your piece.

Why did my clay explode?

When the clay is thicker, it can feel very dry on the outside while the inside still contains moisture. When the kiln temperature rises, the air pockets fill with water vapor, which builds pressure as water turns to steam. The pressure of the steam causes the clay to explode from the inside.

Why does thick clay explode in the kiln?

But why do pieces explode in the kiln? The pressure from the steam, and nowhere for it to escape, causes the piece to explode. If there’s too much moisture in your greenware, especially moisture inside hollow air pockets within the clay, you run the risk of having your greenware explode.

Can your project explode if the clay walls are too thick?

Clay can be no thicker then your thumb. Trapped air can cause clay to explode. So hollow out sculptural forms and put needle holes from the bottom so air can escape.

How thick should your clay be?

You want your slab to be no less than a 14 inch (6.4 mm) thick so that it is sturdy enough to use without breaking. If your rolling pin is too thin, you may end up with ridges in the middle of the clay.

Can you fire clay with paper inside?

Then you wedge this paper pulp into your clay. It feels and works the same as regular clay, but it is stronger, things attach easier, the finished pieces are lighter, and the paper burns out in the firing so it looks just like regular clay.

Why does my pottery keep exploding?

The main reason that pottery explodes in the kiln is residual moisture left in the clay body even when it appears bone dry. Once the kiln reaches 212F, the moisture starts to turn into steam. It expands very rapidly and the pottery shatters to accommodate the steam.

Can clay explode in the oven?

Make sure the piece of clay is not solid, and, if it is hollow, make sure that it has an entrance for air to pass through or it might explode in the oven. If your clay is not completely dry it will not cook correctly in the oven, so make sure that your piece of clay is correctly dry at room temperature first.

Can you fire a solid block of clay?

Firing Solid Clay Sculpture Firing a solid piece of clay will not explode if done right. If you choose the right clay, the odds of cracking your piece go way down. Whereas a solid Sculpture can take up to 72 hours (depending on the size) to fire completely. There really is no limit to how thick your Clay should be.

How do you know when clay is dry enough to fire?

How Do You Know When Your Pottery Is Dry. When your pottery dries, the color of your clay turns lighter. Since there is about 20% of water in clay your pottery will also feel lighter because much of the moisture is gone. If the clay feels room temperature or even a bit cool against your cheek it’s dry.

How thick or thin should your clay be?

As the clay gets thinner, it also gets floppier and can lose its shape more easily. Therefore, when you are learning the craft, it’s best to stick to a pot wall that is around 1/3 or 1/4 inch thick. As you get more confident with the clay you can experiment with making the walls of your piece thinner.

What can you not put in a kiln?

Do not put anything on top of a kiln. Do not unplug or plug an electric kiln in unless the circuit is off. Turn all switches to “off” before loading or unloading the kiln. Always unplug the kiln while making any repairs.

What stage of clay is the most fragile?

Greenware- Clay is now “bone dry”; clay is in this stage just before being fired; very fragile. Most of the moisture in the clay has evaporated.

What technique is used to stick two pieces of clay together?

The first thing you learn in ceramics is “score and slip.” To attach 2 wet pieces of clay, you score both sides with a needle tool or fork, apply water or slip, and mush them together.

What is a shrink slab?

When you have a piece that’s open on the bottom, or has a large flat bottom like a large tile, you put a slab of clay under the piece to prevent the piece from warping or cracking due to friction with the kiln shelf. The waster slab will shrink with the piece so there’s no friction with it.

What is the difference between high and low fire?

Low Fire or High Fire Low fire is usually cone 06-04 (see chart), whereas High Fire (or some call Mid to High Fire) is cone 5-10. The difference between them is the temperature at which the clay matures “fuses” and glazes “melt”.

What happens to paper in a kiln?

If on the other hand you have completely enclosed the paper it is pretty likely the piece will explode since the gasses produced have nowhere else to go. Burnable materials will just burn off during the firing process. The kiln reaches temperatures of 1,800 F to 2,400 F during the firing process in ceramics.

Can you raku fire paper clay?

firing paperclays :oxidation or reduction, electric, natural gas, oil, or wood, burnish, pit, saggar, raku, majolica, lustre, gold silver, china paint, crystalline, terra siggilata, Fire paperclay as normal to any temperature the base clay is compatible with.

Can you put cardboard in the kiln?

Before you fire. When installing your kiln, make sure it’s at least 18 inches away from any wall. Keep all flammable, combustible and meltable materials (cardboard, wareboards, newspaper, fabric, vacuum hoses, plastic, etc., away from the sides and top of the kiln.