QA

How To Cut Plexiglass With A Circular Saw

What is the best tool to cut plexiglass?

Use a circular saw with a carbide-tipped metal-cutting blade. Thicker sheets of plexiglass will need to be cut with a saw. Make sure the teeth of the blade are evenly spaced and the same size and shape for an even cut.

What type of blade do you use to cut plexiglass?

For best results with Plexiglas® MC acrylic sheet, circular saw blades should be the largest diameter possible and contain 60 carbide-tipped teeth with a triple-chip-tooth design. Teeth should be shaped with a 5° to 10° positive rake angle and have sharp cutting edges with adequate clearance.

Can you cut thin plexiglass with a circular saw?

Cutting plexiglass can result in splinters or shards that can pose a hazard. Fit a circular saw or table saw with a fine blade with crosscut teeth to prevent chipping the piece during the cut. Line the plexiglass sheet along the cut line.

How do you cut plexiglass without cracking it?

Tips to Avoid Cracking or Breaking Plexiglass as You Cut Keep the plastic film on. As mentioned above, plexiglass usually comes with a thin layer of plastic film intended to prevent scratches as the material travels from manufacturer to retailer to your workshop. Score deep. Use the right blade. Keep the blade cool.

Can you cut plexiglass with a hand saw?

Acrylic sheet may be cut with almost any type of hand saw. Flexing at the point of the cut or binding of the saw blade may cause the acrylic to crack. Clamp the material securely and keep the saw straight when cutting, and apply very little pressure. Let the blade do the work.

Can I use a circular saw to cut acrylic?

Circular saws can be used on acrylic sheets of all thicknesses. Use jigsaws with metal cutting blades of reduced depth and sharp teeth (5-6 teeth per cm) – use the finest blade you can. If you choose a circular saw, the optimum blade speed is 3000m/min and make sure the teeth are closely spaced (0.8-1.6 teeth per cm).

Can you cut plexiglass with a miter saw?

What is this? Cutting acrylic on the table saw or miter saw is the same as cutting wood, so long as you use the correct blade. Just switch out the blade as directed in your saw’s owner’s manual before making the cut.

How do you cut a circle in plexiglass with a jigsaw?

Use a saber saw or jigsaw with a fine-toothed blade for larger circles. Mark or scribe the circle and drill a 1/4-inch pilot hole slightly inside the perimeter. Put the blade through the hole to start the cut, then saw around the circumference.

Can I drill holes in plexiglass?

Plastic drill bits can drill through plastic. Plexiglass is a clear, plastic, lightweight alternative to glass. Drilling holes in plexiglass can be challenging. Often the traditional drill bits, used for metal and wood, chip and crack the plexiglass while drilling through its surface.

What’s the difference between acrylic and plexiglass?

We can give a short answer to this: there is absolutely no difference. This is because acrylic is the usual abbreviation for polymethyl methacrylate, and Plexiglas® is one of the many brand names of this plastic. Over time this brand name has become generic as ‘plexiglass’.

Can I use a Mitre saw to cut plastic?

Miter saws can cut PVC and other plastic construction materials with general ease. You may choose to use a melamine saw blade, however, a standard miter saw blade will be fine to use for a few cuts.

What is the best way to cut 1/4 plexiglass?

While the recommended way to cut acrylic is with a high-quality table saw, the simplest and most beginner-friendly way to cut plexiglass is by using a scoring tool. However, keep in mind that you should only use this method on acrylic sheets that are 1/4 of an inch thick or thinner.

How do you cut a circle out of plastic?

As a precaution, pause between cuts to allow the blade to cool. Mark the line you are cutting along with a permanent or grease marker. Secure the plastic safely to the work surface with a clamp. Use the circular saw (or table saw) to cut through the plastic in the same way you’d cut through wood.

How do you cut a circle in thick plastic?

To cut thick plastic, you’ll need a fine-toothed saw, jigsaw, or table saw, since plastic can be tough to cut through. Start by clamping it to a workbench or holding it firmly so it doesn’t move. Then, use a fine-toothed saw to make the cut. Use the full length of the blade and move the saw in quick, smooth motions.

Does plexiglass break easily?

Acrylic plastic sheets have 17 times the impact strength of glass, meaning, it takes a lot more force to shatter acrylic than glass. Plexiglass sheeting is unique in that while it is extremely difficult to shatter, it can be broken, however, it doesn’t break into a thousand tiny, dangerous shards.